Our Services: Delivering End-To-End Solution With Precision and Care
Our team at Lock Tech provides professional and high quality services to all of our customers at every step of the way.
Direct From Source Manufacturer
By operating our own manufacturing facilities, we streamline production time, enhance efficiency, reduce costs, and ensure direct on-site quality management—these are our core advantages.
Our factory spans over 30,000 square meters and is equipped with more than 900 various production and testing machines. Our production equipment includes cold heading, threading, turning, CNC machining, drilling, milling, grinding, stamping, high-speed stamping, and related processing equipment.
Certified Quality Assurance and Global Standards
We have achieved certifications in ISO 9001, ISO 14001, and IATF 16949.
Delivering customized fasteners, stamped parts, and precision machined components for over 300 clients. Our products are sold in markets across Southeast Asia, North America, and Europe.
Quality Contract Manufacturing
We apply the highest quality standards according to your specifications and end applications. Our secondary processing and outsourced services add new dimensions to quality and performance, allowing us to deliver finished metal parts, heat treatment, optimized production, and pre-assembly directly to our clients.
All subcontracting and secondary service contract manufacturers are qualified and undergo annual audits.
Cost-Effective Supply Chain Management Solutions
Dedicated to providing professional technical support to our business clients, we efficiently integrate supply solutions, global shipping, and logistics, while reducing overall costs through optimized inventory management plans.
Design and Application Engineering Support
Your competitive advantage starts with our design and application services. Design development and application engineering services are always provided free of charge and add value to any project. Through our engineers’ application analysis and optimization of part performance based on specific customer requirements, We offer a full suite of expertise to improve product cost, quality, time to market, and overall performance.
Our engineering services enable our clients to access engineering and technical expertise, which is essential for developing metal component solutions that enhance the reliability and performance of critical products. By optimizing design and application, we ensure harmonious alignment between product connections, fastening, internal structure, and external aesthetics.
Our Design and Application Engineering Support Includes:
- Application Review
- Custom Design/Product Development
- Customer Drawings
- Assembly Structure Assessment
- Identify Alternative Fastening Solutions
- Alternative Fastener Replacement/TestingIdentify Efficiencies/Implementation Plan
Need non-standard parts? Want to modify standard parts from the catalog?
Request a Sample and Customized Parts
You’ll receive the same quality and technical support as with fully customized solutions. Our team of engineers works with you to design and develop fasteners and hardware components tailored to your required performance—whether modified catalog parts or entirely new custom product solutions. You can request samples from us, and if no new molds are required, samples will be provided free of charge.
Commissioning of production machine
Make molds for products
Secondary processing
FAI report
Global Shipping & Logistics
Resilient, Reliable, and Cost-Effective Solutions
For 17 years, Lock Tech has been helping clients build and manage reliable international supply chains. With over 20 years of global supply chain experience, we know how to incorporate resilience into clients’ supply chain networks to minimize the risk of disruptions. Our on-site teams work to reduce supply chain risks and strive to protect clients’ supply chains, often far from their home countries. By establishing reliable supply chain management overseas, we provides cost-effective, high-quality supply chain management services to its clients.
Our Supply Chain Services Include: Supply Chain Design & Optimization:
Supply Chain Design & Optimization
Production Analysis
Supplier Sourcing, Qualification, Quote & Negotiation
Risk Management & Second Sourcing
Tier 1 & 2 Suppliers Cost Optimization
Logistics, Warehousing & Releases
China Sourcing Support
Supply Chain Design Consulting
Product Manufacturing Requirement Analysis
CAD design, DFM and Onsite Engineering Support
Supplier Identification and Sourcing Support
Travel and Supplier Visit Services
Streamlined Solutions for Efficient Overseas Manufacturing
Developing and maintaining a global procurement and manufacturing supply chain has become essential for any company serious about growth and reducing costs. Overseas manufacturing can reduce production costs by 35-50%. However, lower costs are often directly associated with higher risks, such as inefficiencies, communication issues, and technical challenges.
In recent years, the growing demand from Western markets has driven the rapid expansion of Chinese manufacturing. International corporations must quickly identify the right partners among thousands of potential candidates without wasting valuable time to market. We can help you streamline this process.
Benefits of Global Sourcing with Lock Tech
Through Lock Tech’s proprietary team, including engineering and R&D personnel, cost analysts, skilled workers, and an efficient global supply chain network, your company gains deep access to the supply chains in China and Southeast Asia.
We have strict procurement procedures, quality management systems, and pre-qualification processes. This means you can find the products and premium services you need from verified performers and professional teams with the ideal experience, engineering organization, quality control systems, equipment, and operational capabilities.
You'll See The Difference In:
Cost
Speed of Response
Precision
Consistency
Flexibility
Reliability
Business Community
Quality Assurance, Inspection (FAI) and Production Testing
Enhanced Quality Assurance and Project Management
Our commitment to quality assurance begins the certification of our factory under the ISO 9001 Quality Management System, ISO 14001 Environmental Management System, and IATF 16949 Automotive Quality Management System. Additionally, we carefully select testing equipment to ensure quality control from raw materials to finished products, meeting RoHS and global quality standards. Our network of premium suppliers goes through a rigorous qualification process, and each product is supported by a formal quality assurance organization during production.
To ensure efficient project management, Lock Tech provides comprehensive quality system training for every production worker, quality inspector, first article inspection (FAI), and shipment inspection, along with certified Project Management Professional (PMP) training. PMP is a globally recognized certification program that establishes international standards for project management. You can rest assured that your project manager has the education, training, and experience to guide your project from start to finish.
First Article Inspection (FAI) Report and Mass Production Control Report
For the first collaboration or production of the initial sample, we adjust our machinery according to the customer’s drawings and design specifications for production.
During trial production, we inspect all dimensions and control key critical dimensions. We also provide material, plating, and environmental reports to create the FAI (First Article Inspection) report. Additionally, we communicate any issues or challenges encountered during the initial sampling process to ensure the product’s cost and quality are within reasonable and controllable limits for the customer.
These reports are then submitted for customer trial assembly. Once moving into mass production, we implement dimensional management and shipment inspection control. The quality of every production batch is traceable to prevent any quality issues from reaching the customer.
Sample FAI Report
Production Full-Size Inspection Report
Incoming inspection and outgoing inspection
Quality Process Tracking Flow Chart
Sample Prototyping/Trial Production Process
Mass Production
Customer Feedback Response
Annual Customer Satisfaction Survey
Quality Inspection EquipmentS
Inspection Equipments
Testing Equipments
Testing Services
Receive accredited testing to determine the safety, compliance, and application suitability of your parts. Testing services are part of our technical lab service offerings, providing a wide range of in-house testing capabilities at no additional cost.
These testing services help our clients meet industry regulations, develop new products, and assess the performance and limitations of existing parts.
Our Testing Services Include:
FEA Analysis
Mechanical Testing
Tensile and Compression Strength
Micro Hardness
Fastener Joint Cross-Sectioning
Corrosion and Plating Testing
Lower Total Cost Of Ownership With An Optimized Inventory Management Plan
Inventory Planning Report is used to provide our customers with full supply chain visibility under VMI (Vendor Management Inventory) service management for any customer plans. The planning report provides insights into on-hand inventory, on-purchase orders with material due dates, potential delays, expedited orders based on projected material consumption, order cancellations, and decisions on expediting actions, as well as visualization of material overconsumption and shortages. This report offers real-time data sources from the field and warehouse for quick risk classification reviews.
We assess your annual usage estimates and work with you to ensure inventory is available when you need it but doesn’t appear on your books or balance sheet beforehand. We ensure that you are only responsible for the inventory you’ve committed to. We manage costs, storage, and delivery, so you can focus on what you do best—keeping your product competitive in the market. We believe that one of our inventory management programs will be the right fit for you!
Replenishment Programs
A replenishment program, which can also be called a stocking agreement, is a program where the supplier places a new order for parts once an agreed upon threshold has been met. We will track your part usage and based on your estimated annual usage as well as what we have in stock; we will place a new order for parts when that threshold is met. The threshold can be a certain stock level or based on estimated lead time of parts.
The benefit of this is we will take the time to track stock and usage of all your parts and place orders when needed so we don’t run out of parts while also making sure we don’t overstock. We will make sure you always have parts available to you.
Barcoding, Labeling, And Lot Traceability
To help you streamline your inventory management operations, We will work with you on putting together a barcoding and labeling program so you can accurately and quickly trace lots and find order information. Barcoding and labeling eases the receiving process and increases quality by eliminating a potential source of human error. Parts will always go to the correct location, so they are never lost causing a slowdown in production.
Lots are a group of parts that are made at the same time in the production run using the same materials. Having the ability to trace lots allows you to track parts in your facility through use in production. Each lot is given a lot number and all the parts produced at the same time are grouped under this number.
With this lot traceability, you can track what materials are used, when they are used, and in what products they are used. We are confident that we can become a valued partner or yours. If you were out of product any time in the last few years due to a supplier not having parts available, then contact us to see how one of our inventory management systems can benefit you.
Benefits of Inventory Management
Here are some of the many benefits Lock Tech customers receive.
There are many different inventory programs available. Each program can be tailored for specific customer requirements and results in the following benefits:
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Average Savings of 10-30% in Total Cost of Ownership
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Working Capital Improvements
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Price Improvement
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Supplier Rationalization
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Inventory Data Reporting
Standardized Storeroom Processes
Standardized Products
Optimization of Purchase Volume
Reduced Inventory On Hand
Less Handling of Parts, Paperwork, Lowering Labor & Administrative Costs
Pay When Parts Arrive, Increasing Your Cash Flow
Increased Inventory Turnover
Less warehouse space required
Backup product available for production peaks
Custom Kitting And Expedite Production With Pre-assembled Package
Simplify production and improve cost control with our comprehensive fastener kitting and assembly services. Our fully customizable services allow us to design packaging and assembly programs specific to your company’s needs. From detailed labeling to custom container sizes, our distribution centers can package to your unique specifications.
Through our service kits and packaging solutions, we carefully package products using your packaging or packaging requirements, representing a consistent brand to your customers. When high appearance requirements are required, we offer blister packaging to isolate and protect each product, ensuring that there is no friction or collision between products ，
Skin Packaging: Our services utilize skin packaging technology and skin packaging for kitting various industry applications. Skin packaging can lock your kit components to a board or card, protecting them during transport and handling, unlike bagging parts for rebuild or spare part kits which can lead to loss or damage, our kitting services performs a variety of light duty services including control panel assembly, fixture whip assembly, and more, giving your business the agility to receive final assemblies and focus on serving your end customers.
Optimize Your Inventory With Custom Fasterner Kitting
Production Kitting and Assembly Services: We offer kitting and assembly services of various products and components, providing cost-effective solutions for companies of all sizes. We deliver high-quality kitting, assembly, and packaging solutions to a wide range of industries. Our customers’ manufacturing teams then use the pre-assembled kits we provide to assemble the final products for end users, ready to be officially launched into the market.